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Toyota Partners with Idemitsu Kosan to Build Large-Scale Lithium Sulfide Plant for All-Solid-State EV Batteries

Jorya Sang by Jorya Sang
March 4, 2025
in Batteries, Automotive, Storage
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Toyota Partners with Idemitsu Kosan to Build Large-Scale Lithium Sulfide Plant for All-Solid-State EV Batteries(Photo copyright to Toyota)
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According to Reuters, Toyota, a global leader in automotive innovation, has teamed up with Japanese oil giant Idemitsu Kosan to construct a large-scale lithium sulfide production plant—a crucial step toward mass-producing all-solid-state electric vehicle (EV) batteries. This collaboration marks a significant milestone in the advancement of next-generation EV technology, which has long been considered the “holy grail” of battery innovation due to its higher energy density, faster charging times, and extended driving range.

The new facility, set to begin operations by 2027 or 2028, will be capable of producing 1,000 metric tons of lithium sulfide annually, securing a stable supply of materials essential for Toyota’s solid-state battery production. The project has already received approval from Japan’s Ministry of Economy, Trade, and Industry (METI) and is expected to cost $142 million (21.3 billion yen).

Why All-Solid-State Batteries Are the Future of EVs?

All-solid-state batteries (ASSBs) are widely considered the next big breakthrough in EV battery technology. Unlike conventional lithium-ion batteries that use liquid electrolytes, these advanced batteries utilize a solid electrolyte, offering several key advantages:

Advantages of All-Solid-State Batteries

  • Higher Energy Density – Enables longer driving ranges on a single charge.
  • Faster Charging Speeds – Reduces charging times significantly.
  • Enhanced Safety – Eliminates the risk of thermal runaway and battery fires.
  • Longer Battery Lifespan – Improves battery durability over multiple charge cycles.

Toyota has been a pioneer in solid-state battery research, but challenges in material supply and scaling up production have delayed mass commercialization. By partnering with Idemitsu Kosan, the company aims to accelerate production and reduce dependency on foreign suppliers.

Idemitsu Kosan’s Role in Strengthening Japan’s Battery Supply Chain

The Importance of Lithium Sulfide Production

Lithium sulfide is one of the most important components in solid-state battery production, enabling efficient ion movement within the solid electrolyte. The establishment of a dedicated production plant will help Japan strengthen its supply chain and reduce reliance on imports from China and South Korea.

Key Details of the Lithium Sulfide Plant

  • Annual Capacity: 1,000 metric tons of lithium sulfide
  • Investment: $142 million (21.3 billion yen)
  • Estimated Launch: 2027–2028
  • First Partner: Toyota
  • Government Approval: Japan’s METI

This initiative aligns with Japan’s long-term goal of securing technological independence in battery manufacturing, ensuring domestic automakers have access to high-quality battery materials without foreign dependency.

Toyota’s Position in the Global Solid-State Battery Race

While Toyota’s solid-state battery plans are now materializing, global competition is intensifying. Several major automakers are investing heavily in next-generation battery technology:

  • Mercedes-Benz is developing semi-solid-state batteries for premium EVs.
  • Chinese manufacturers like BYD and CATL are already using semi-solid-state batteries in production models.
  • Hyundai and Samsung SDI are investing in solid-state battery research for mass-market EV applications.

Beyond technological advancements, the Toyota-Idemitsu partnership reflects Japan’s broader strategy to strengthen its battery supply chain by expanding domestic production, offering government incentives for innovation, and fostering industry collaborations to ensure supply chain stability.

By ensuring a localized lithium sulfide supply, Toyota and Idemitsu Kosan are contributing to Japan’s efforts to reduce reliance on Chinese and South Korean battery materials, while also securing a competitive edge in global EV manufacturing.

Future Outlook

With Idemitsu Kosan’s lithium sulfide production plant set to launch by 2027–2028, Toyota is expected to focus on scaling up solid-state battery production to commercial levels, conducting extensive testing to ensure long-term performance, and positioning itself competitively in the global solid-state battery market. If successful, this initiative could revolutionize the electric vehicle industry by making EVs more efficient, cost-effective, and widely accessible. The next three years will be critical in determining whether solid-state batteries will become the new industry standard.

Want to stay updated on the battery industry? Check out the latest news on BatteriesDaily!

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